Pilot Scale Fermenter

Pilot Scale Multistage Stainless Steel Fermenter Vessel

Cialan is the first tier manufacturer supplier of Pilot Scale Fermenter in China, we provide multistage fermentor, batch bioreactor, fermentation vessel and professional after-service.

5L-200KL etc

Volume

Stainless steel

Materials

30%~70%

Working volume

Product Details Parameters Message

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Product Details

Pilot scale fermenter vessel has two mixing methods: mechanical stirring and magnetic stirring. Jacket/double jacket tank is make by stainless steel 316L and SS304. Double jacket have insulation layer. Zero dead zone of all valves to make sure sanitation.

It comes with sampling valve and discharge valve which can sterilization separately. It adopts a large viewing angle tank liquid level observation glass,12V safety light.

Program auto control fermentation parameters, easy operation and clean, small and save place.

CN-SJA type is mechanical seal motor top/bottom drive, have single mechanical seal and double mechanical seal for choose.

CN-SCA type is magnetic motor drive, lower torque than mechanical motor drive. Impeller shape can design as client requirement,standard type is turbine impeller.

Parameters

Model	Stainless steel type
Total volume	5L,10L,15L,20L,30L,50L,100L,200L,500L,1000L, 5KL, 50KL, 200KL etc.
Working volume	30%~70%
Tank	Jacket tank, made by ss316 and SS304, tank design pressure 0.3Mpa, jacket design pressure 0.35Mpa, polishing 0.4-0.6um, ratio of diameter and height is 1:2.2-2.5.
Stirring system	Mechanical drive on the top/bottom or Magnetic drive on the top, 3pcs height adjustable six- blade paddle. Stir speed: 50~1000rpm/50-400rpm.
Sterilization	Sterilize in place (SIP), auto control by program
Clean	Clean in place by spray ball
Gas control	Control by rotor meter, air flow 1vvm.
Feeding	Automatically feeding by peristaltic pump
Anti-foam control	Automatically add antifoamer by peristaltic pump
Temperature control	Auto-control, electric heating range: water source add 5℃ to 70℃
PH control	PH 2.00-12.00±0.1, auto-control adding acid/base by peristaltic pump, pH sensor from Hamilton/Mettler, Switzerland.
Do control	0-150±3% displaying precision 0.1%, DO sensor from Hamilton/Mettler, Switzerland. DO coupling with agitation, oxygen.
Sampling valve	Can sterilization separately(Gemu/Burket, Germany), manual
Harvest	Zero dead zone bottom valve, can sterilization separately, manual/auto
Lid lift system	30L-500L have lid lift system, 700-1000L have human hole
Pressure	Auto control, BD Germany pressure transmitter .
Exhaust	Have condenser before exhaust, control by diagram valve / Proportional control valve.
Control parameters	Have condenser before exhaust, control by diagram valve / Proportional control valve. Stainelss steel bioreactor have 10 or 15 inch touch screen , Siemens PLC with control parameters(stirring, pH, DO, temperature, feeding, alarm, gas etc.), data analysis, data record, data output, language(RU/EN/CN) and other customized functions.
Optional configuration	We can customize the parameters of pilot scale fermenter according to customer needs , such as Remote control, Mass flow meter(auto control gas), 02/N2/cO2, gas flow 2vvm, gas(co2) exhaust analysis, Level sensor, Turbidity(OD) sensor, ORP sensor, Weight system, Live cell sensor(Biomass), Printing, siemens touch screen, Double mechanical seal, 4-Valves-group for feeding, Bottom valve auto discharge,ASME certificate,CSA certificate, Batch culture, Seed transfer, etc.

Fermenter bioreactor build and design cases

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